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'Synchronized Supply and Change Impact Management...'

Logistics and line side planners need to know, where material is to be used, in order to place material as close as possible to the point of use, avoiding move time or any 'non-value added' time for assembly operations; based on work instructions and fast material assignments, the application ‘Supply Synchronization™’ identifies the usage of materials at assembly lines and individual assembly workstations, rapidly.

Supply Points’ can be defined on all levels, directly for workstations, workstation groups, assembly lines and assembly line groups, central ‘raw-in-process’ locations, material buffer zones, and warehouses. Within supply points the material may be placed in zones, racks, shelves, and even mobile equipment like carts or shelves on wheels, ready for picking, whenever needed.

The identification of what’s to be used, where and when, is fully integrated in application suite 'Supply Synchronization'. The assignments of materials to supply points and even into the shelves or rack compartments are done with simple 'drag & drop'. Multiple levels of 'backward linked' cycles can be defined to enable a full supply chain. Logistics planning state-of-the-art, simple & fast.

Logistics planners leverage this comprehensive tool to identify, assign, and manage supply cycles within seconds. Supply cycles are to be planned based on demand, source and cycle requirements, and dependent on time, because the next change comes for sure.

Supply cycles at the point of use can be defined for different sources, ‘raw-in-process’, warehouses, feeder assembly lines or workstations, suppliers and supplying plants. The supply strategy varies based on material demand requirements, from Kanban cycles, re-order points, just-in-time, sequenced, and order dependent. Integrated comprehensive line side calculations and Kanban sizing provide the right level of line side inventory.

However, due to continuous change impact, line logistics management is in a constant flow. Demand or model mix changes, engineering changes of products, sub-assemblies, materials or operations, all these changes have to cause actions: Materials need to be re-assigned or replaced, line side inventory is to be re-calculated, Kanban are to be resized, and a lot more.

Material Synchronization and Supply Cycle Management including Kanban Management monitor all changes and provide early warnings, color-coded alerts, showing, which materials and supply cycles are impacted by change, and when. A fully integrated Kanban Flex Monitoring application provides all information required for a potential adjustment based on Kanban cycle constraints (Kanban Flex Limits™), providing sufficient time for adjustments before change impact.

For more information and download of corresponding language fact sheets in PDF format, please click here:

►  English Version
Letter
- - DIN A4
►  German Version
Letter
- - DIN A4
□   Spanish Version
Letter
- - DIN A4

For downloads and fact sheets of other process solutions and application areas, please click here.

Release 6.2 - December 27, 2006